your strong partner for maintenance
Gearbox maintenance
Whether inspection, bearing and seal replacement or new production of individual components and complete wheelsets – we cover the entire spectrum. The revision is in no way inferior to the purchase of a new gearbox.
Pump maintenance
Replacing bearings, seals and, if necessary, overhauling the impeller will make your pump as good as new at low cost. We will actively support you in this.
Motor maintenance
From bearing replacement to new windings – we take care of the entire overhaul process. With access to our pool of over 25,000 motors, we can also offer equivalent replacements immediately to ensure your continued production.
SERVICE
Overhaul & Repair
The overhaul of industrial gearboxes, pumps and motors is one of our core areas of expertise.
We are state-certified in accordance with Section 14(6) of the BetrSichV for the overhaul of explosion-protected equipment.
Our range of services includes:
- On-site inspection
- Dismantling & cleaning
- Fault analysis
- Vulnerability analysis
- Technical improvements & modifications
- Overhaul & refurbishment
- Functional test run
- Quality control
Drop-In replacement & new gearboxes
In accordance with customer requirements, we develop and manufacture customized gearboxes for industrial applications.
In the field of drop-in solutions, we offer the manufacture of complete gearboxes with identical mounting dimensions and, if required, improved performance specifications.
The supply of customized gearboxes for ATEX-certified areas is also part of our portfolio.
Our range of services includes:
- On-site measurement of connection dimensions and performance data
- Calculation and new development
- Technical improvements and modifications
- Manufacture and assembly
- Test run on the test bench – under load if required
- Quality control with 3.1 certificate
REFERENCES
Repair of a worm gearbox from the pulp & paper industry
Make: ASEA
- Sandblasting & cleaning after fire damage
- New production of the worm shaft
- Bearing replacement
- Seal replacement
- Repainting
Repair of an extruder gearbox from the food industry
Make: Flender
- Bearing replacement
Seal replacement - Repair of bearing seat (boring and bushing)
- New production of drive shaft according to sample
- Repainting
Drop-in replacement – Main Hoist Drive
- On-site assessment of the connection geometry and gear requirements
- Recalculation and development of the gear unit
- Housing made from welded steel construction
- Manufacture of new gear components
- Assembly of the gear unit
- Test run on the test bench
General overhaul of an ATEX agitator gearbox from EKATO from the chemical and food industry
Make: Premium Stephan
- Sandblasting & cleaning of the housing
- Bearing replacement
- Seal replacement
- Repainting
- Recommissioning in accordance with applicable ATEX directives
Overhaul of a chassis gearbox from the mining industry
Make: ZF
- Bearing replacement
Seal replacement - Replacement of spring assemblies
- Disc replacement
- Repainting
Repair of an extruder gearbox from the food industry
Make: Flender
- Bearing replacement
- Seal replacement
- Repair of bearing seat (boring out and reaming)
- Manufacture of a new drive shaft to specification
- Repainting
Repair of a planetary gearbox / belt drive for a press
Make: Lohmann Stolterfoht / Bosch Rexroth / ZF
- New production of all gearing parts (sun pinion shaft, planetary gears, gearbox cover with internal gearing)
- Bearing replacement
- Seal replacement
- Repainting
Drop-in gearbox replacement for vertical roller mill gearbox (VRM)
Manufacturer: CMD
- On-site survey of the connection geometry and gearbox requirements
- Recalculation and development of the gearbox
- Housing made from welded steel construction
- Manufacture of new gear components
- Gearbox assembly
- Test run on the test bench
Repair of a bevel spur gear unit from the sugar industry
Manufacturer: David Brown Santasalo
- Sandblasting of the inner housing following an oil fire
- Manufacture of new pinions
- Replacement of bearings
- Replacement of seals
- Repainting
Complete overhaul of a bevel-helical industrial gearbox from the recycling industry
Make: Eickhoff gearbox
- Repair of input shaft (spray-welding of worn bearing seats)
- Manufacture of new gear components
- Repair of bearing seats (boring out and fitting bushings)
- Bearing replacement
- Seal replacement
- Repainting
Drop-in replacement spur gearbox from the cement industry
Make: Sumitomo Hansen
- On-site recording of the connection geometry and gearbox requirements
- Recalculation and development of the gearbox
- Housing made of welded steel construction
- New production of the gearing parts
- Assembly of gearbox and couplings
- Test run on the test bench
General overhaul of spur gear industrial gearbox from steel production
Make: TGW Thyssen Getriebe
- New production of the output shaft according to sample
- New production of gearing parts
Repair of bearing seat (boring and bushings) - Bearing replacement
- Seal replacement
- Repainting
We service gearboxes, regardless of the manufacturer:
Abel ABUS Achenbach AEG Aerzen Ahlström Alform AlliceChalme Andritz ASEA AS ASS ASUG Atlanta Azimut Baacke Babcock BASS Baß Antriebstechnik Battaggion Battenfeld Bauer BBA BBC Beck-Henkel Beckumer BoschRexroth Bellmer Beloit Benzler Beumer Beyll BHS Bianchi TAS Bird BlackClawson Bockwoldt Boehringer Bologna Bonfiglioli Bonus Brad Foote Brevini Brinkmann Brown, Boveri & Cie Bruderhaus BSI Bücher Buckau R. Wolf Carlo Casati Catep CDS Cellier Chemnitzer Claas Cless Cobra Comer Comerio Covera Cyclo Costameccanica CMDDanfoss Danieli Fröhling David Brown DefibratorAB Demag Dempewolf Desch DGG Diamond Distrimex DOB Ostermann Dörries Dorstener Drive Norte Dutt NortonEhrha+Sehner Eickhoff Eisenbeiss Ekato Escher WyssFLSmidth Fachini Farrel FBB Fenner Fimet FlenderHimmel Flamang MAF Flender Francotosi Friedrich G.W. Leibzig GEDI Getriebebau Nord GKN Goebel Graessner Grafenstaden GTS Gutbrod & S. GWB GWL Getriebewerk Leipzig Hangzou Advance Hansen Haushahn Harmonic Drive Hurth Heemaf Hellwig&Offermann Henschel Herold Hett Heusch&Raue Hobart Hochreuter Hoesch Hueber Baacke ICMA Humboldt HydrokraftIntza JaKe Jagenberg Jenn Yeou Jahnel Jahnel-Kestermann Jones SharkKachelmann Kampnagel Katsa Keller Kestermann KHD Kienast Kissling Klose Antriebstechnik Knödler Köllmann Kone Kordel Kraus Maffei Kreiskott Kretzschmar Krupp KTR Kumera Kumpulainen KWE L&S Leistritz Lenze Leroy Somer Liebherr Lohmann & Stolterfoht Loher Linden Locker Louise Lufkin Maag Macchi Malmedie MAFAG MAN Marco MSW Metso Meuser Momac Moventas Muchna Mylius Neeter NEG Micon NGC Noma Nordex Nordtank Nord O&K Oerlikon Ortlinghaus Ostermann Oto MillsPassavant Pekrun Pemat Penwalt Pfaff Pfaudler PHB PIV Planox Pohlig Polaris Pomini Preinfalk PWH Rademakers Radicon Rauma Repola Reckermann Redex Reggiana Reifenhäuser Reinig Reintjes Renold Renk Renk-Tacke Rexnord Rhenania Rickmeier Rieter Werke Rögelberg Rollstar Rossi RS Getriebe RS Ruthner Sachmann Sacke Sala SAWA Santasalo Sauerwald Seisa Salzgitter Schloemann Schmitz Schenck Schenk MF Schmöle SHW Schottel Seegers SEGOR Schaeff Seites Seuthe SEVA-TEC SEW Siemens SIG Siti Sket SMAG SMS SOM Stamco STC Steimel Stemag Stephan Stiebel STM Stöber Stollberg Krupp Stoeckicht Stork Strecker Stiebel Stross Sundwig SWEDRIVE AB TAG Tacke Tandler Tellmann TGW Thyssen Getriebewerke ThyssenHenschel Thielenhaus Ungerer Valmet Vakoma VEB Dessau VEB Leibzig VEB Magdeburg VEB Ohorn VEB Penig Vestas Voith Walther Flender WAM Wärtsilä WECO WEDAG Weiler Weingrill Wenzlaff Werner&Pfleiderer Weserhütte Westfalia WGW Wilshaus Windhoff Windworld Winergy Winsmith Wülfel Wurth ZAE Zambello ZF Friedrichshafen ZF Passau Zollern